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TURN EVERY POUR INTO PROFIT

Meltix turns melt shops into smart, efficient, and profitable operations with AI-driven recipe optimisation, real-time chemistry control, and seamless ERP/IoT integration for consistent, high-margin pours.
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TURN EVERY POUR INTO PROFIT

Meltix turns melt shops into smart, efficient, and profitable operations with AI-driven recipe optimisation, real-time chemistry control, and seamless ERP/IoT integration for consistent, high-margin pours.
Contact Us Now
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Trusted by Industry Leaders

From steel manufacturers to aluminium foundries, Meltix is empowering melt shops across industries. Our clients save millions annually by optimising recipes, cutting energy waste, and reducing rejections.
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Latent Inefficiencies to Hidden Opportunities here is how Meltix helps

Charge Recipe Optimisation

  • Do your traditional recipe formulation methods consider factors such as arbitrage in elemental values when scrap prices vary?
  • Meltix offers the most cost-effective recipe in real time, factoring in variables like arbitrage in elemental values as scrap prices fluctuate, along with new materials and chemistry changes.

Cost Efficient Chemistry Corrections

  • Do you still manually calculate the pour-off quantities during dilution while the furnace remains on hold?
  • The CHEMTUNE program suggests accurate pour-off and virgin scrap additions in real-time.

Energy Savings

  • Are rework, delays, and holding time inflating your fuel/power bills?
  • The software calculates the least-cost material requirements based on the melt schedule, current inventory and market price.

Cost Effective Procurement

  • Does your purchasing person struggle to choose the right scrap without metallurgical expertise?
  • The software calculates the least-cost material requirements based on the melt schedule, current inventory and market price.

Do your traditional recipe formulation methods consider factors such as arbitrage in elemental values when scrap prices vary?

Meltix offers the most cost-effective recipe in real time, factoring in variables like arbitrage in elemental values as scrap prices fluctuate, along with new materials and chemistry changes.

Do you still manually calculate the pour-off quantities during dilution while the furnace remains on hold?

The CHEMTUNE program suggests accurate pour-off and virgin scrap additions in real-time.

Are rework, delays, and holding time inflating your fuel/power bills?

The software calculates the least-cost material requirements based on the melt schedule, current inventory and market price.

Does your purchasing person struggle to choose the right scrap without metallurgical expertise?

The software calculates the least-cost material requirements based on the melt schedule, current inventory and market price.

Every melt shop struggles with hidden inefficiencies-from recipe costs to chemistry corrections. Here are just a few ways Meltix turns those challenges into profits:
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How Much Improvement Are We Talking About?

Cost Savings

Material-Specific Reduction
Benefits

  • Up to 10% in steel alloys
  • Up to 8% in aluminum alloys
  • Up to 6% in copper-based alloys
  • Up to 4% in cast and SG iron alloys

Energy Efficiency

Real-time alerts eliminate holding delays

Cut energy bills up to 4%

Better Quality

Chemistry consistency tools
reduce rejections by up to 10%

Higher Productivity

IOT-enabled automation
Real time data entry from mobile

What Our Client Say About Us

Foundries around the world rely on Meltix to cut costs and stabilise quality. Here’s how our clients describe the difference it has made in their operations.
“Overall, the software offers excellent value within the budget. The user-friendly interface and responsive support team helped us optimize melt shop operations, eliminate manual entries, and achieve noticeable cost savings through improved accuracy and efficiency.”

Maxop Engineering Company Pvt. Ltd.

Gurgaon, Haryana

“This product is need of the hour for every foundry… We encorage and gladly recommend this product to other foundries and our fellow foundrymen.”

MM Casting

Faridabad, Haryana

“The Meltix team provided excellent support throughout implementation. Their strong understanding of melt shop operations ensured the solution fit our requirements perfectly and helped us optimize alloy usage, reduce wastage, and lower overall melting costs.”

Kirloskar Brothers Limited

Sangli, Maharashtra

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Frequently Asked Questions

Meltix reduces costs by using the OptiMix algorithm to formulate the mathematically least-cost charge recipe and by cutting energy consumption up to 4% through reduced furnace holding times.
No, While optimising for cost, Meltix adheres to strict chemistry constraints and uses SPC Dashboards to detect process drifts, reducing rejection rates by 8-10%.
Yes, our SpectroConnect module is a standalone plug-in designed to seamlessly integrate with your existing spectrometers for ultra-fast data synchronization.
We offer Flexible Hosting, allowing you to choose between secure Cloud deployment or an On-Premise installation depending on your operational requirements.
Yes, Meltix is compatible with major ERP systems like iCast ERP, SAP, Oracle, and NetSuite, ensuring smooth data synchronization and eliminating manual entry redundancy.
Yes, the platform features a Multilingual Interface that supports seamless usability and can display live data in up to three languages simultaneously.
Your data is extremely secure. Meltix is VAPT Approved (Vulnerability Assessment and Penetration Testing), ensuring certified protection against cyber threats and full compliance.

Ready to turn every pour into profit? Request your demo today.

Schedule a Consultation

Ready to turn every pour into profit? Request your demo today.

Schedule a Consultation