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| Liveview A real-time command centre for melt shops, it displays critical operational data on a single screen for immediate action and control. |
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| Chemtune Intelligent chemistry correction and dilution, which helps to achieve target chemistry the first time. |
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| Optimix Charge-mix recipe optimiser calculates the least-cost charge mix recipe while meeting all metallurgical constraints. |
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| Spectroconnect It integrates with spectrometer and auto-syncs results in real-time. |
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| Meltix Mobile App The app allows real-time data entry from the shop floor for material, power, fuel, and time logs. | — |
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| Scheduler Calculates the most profitable order of melts while optimising recipe within defined constraints. | — |
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| Inventory Management Tracks batch-wise incoming and outgoing materials with full chemistry traceability. | — |
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| Material Requirement Planning Helps team calculate least-cost purchase lists using melt schedules, stock, and market prices. | — |
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| Evaluate Calculates ceiling prices and recipe impact with cost comparisons before purchase decisions. | — |
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| SPC Dashboard Use Run, X-Bar, and R charts to detect drifts, control variability, and ensure consistent casting quality. | — |
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| SUPPORT FEATURES | contact sales | contact sales |
| LIVEVIEW (TV/COMPUTER DISPLAY ON MELT SHOP- PLATFORM) | ||
| Live Heat Tracking with HeatNo, Furnace, Metal Grade and Melter Details |
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| Standard Charge Recipe Information Display |
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| Addition/Correction/Dilution Insights |
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| Target Chemistry |
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| Achieved Chemistry |
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| Multi-Lingual Display |
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| Alerts and Notifications |
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| CHEMTUNE (CHEMISTRY CORRECTION/DILUTION) | ||
| Distinct Target Chemistry for Correction (Narrower Range) |
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| Least Cost Alloy Addition for (For Intermediate and Bath Chemistry) |
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| Least Cost Chemistry Correction |
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| Dilution and material pour-off qty suggestion |
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| Multiple Corrections Tracking |
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| Comprehensive Correction Report |
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| Consideration of Current Inventory Levels |
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| Run-Time Constraints |
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| OPTIMIX (CHARGE MIX RECIPE OPTIMISATION) | ||
| Most Cost-Effective Recipe Formulation Mathematically Possible |
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| Comparison Report with Existing Recipe (Savings Per Unit Weight) |
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| Consideration of Heel Material (Hot Charging) |
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| Comparison Report with Existing Recipe (Per Kg Savings) |
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| Mathematical Formulae Configuration of Linear Relations (Carbon Equivalent, Ni Equivalent, Flux Calculations, etc.) |
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| Constraints Management |
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| What-If Analysis |
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| Recipe for Multiple Furnaces |
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| Recipe Revision History & Report |
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| SPECTROCONNECT (INTEGRATION WITH SPECTROMETER) | ||
| A Standalone Plug-In to Connect with Spectrometers |
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| Ultra-Fast Spectrometer Connectivity & Data Synchronisation |
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| Intelligent Result Categorisation |
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| Comprehensive Batch Traceability |
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| MELTIX MOBILE APP (Data Entry From Mobile Device/Tablet) | ||
| Data Entry for Heat Creation | — |
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| Data Entry for Material Consumption | — |
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| Data Entry for Time, Temperature, and Energy Consumption Details | — |
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| SCHEDULER (MELT PLANNING & SEQUENCING) | ||
| Daily, Furnace-Wise Melt Planning Campaigns | — |
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| Apply Constraints While Running the Plan Campaigns | — |
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| Optimising the Order of the Melt Sequence to Maximise Profit | — |
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| Hot Metal Charging (Liquid Metal from the Previous Batch) | — |
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| Planned Vs. Actual Consumption Report with Cost Comparison | — |
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| Campaign Report with Material Requirement Summary | — |
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| IM (INVENTORY MANAGEMENT FOR RAW MATERIALS) | ||
| Inventory Update (Manual Entry) | — |
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| Batch-wise Inventory Management | — |
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| Inventory Update (Excel Upload Feature) | — |
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| GRN (Goods Receipt Note) with SPECTROCONNECT Integration | — |
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| Purchase Price Trend Chart | — |
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| Inventory ‘On-Hold’ Feature | — |
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| Auto Reserves Inventory if Qty is booked in Production Planning | — |
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| Low Inventory Alerts | — |
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| Inventory Value Report | — |
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| Stock Transaction Ledger Report | — |
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| MRP (MATERIAL REQUIREMENTS PLANNING) | ||
| Current Market Price Entry | — |
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| Lowest Cost Procurement Planning Campaigns on Current Market Price | — |
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| EVALUATE (NEW SCRAP FEASIBILITY STUDY) | ||
| Calculating the Monetary Worth (Ceiling Price) of the New Scrap | — |
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| Calculates the Impact on Current Charge Recipes | — |
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| Performs Cost Comparison Before and After Using New Material | — |
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| SPC Dashboard (ANALYTICS & DASHBOARDS) | ||
| Detailed Melting Log Sheet | — |
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| Statistical Process Control Charts (Run Chart, X-bar and R) | — |
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| Process Capability Indices (Cp and Cpk Values) | — |
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| Production Cost Trend Chart (Moving Avg ) for Selected Alloy Vs Standard Cost | — |
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| Chart showing Correct Chemistry Achieved in the First Attempt | — |
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| Chart Showing Melting Loss Trend and Insights | — |
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| Time Lag Analysis between Spectro, Tapping, and Last Poring | — |
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| Moving Average Cost or Raw Material | — |
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| Material Consumption Insight Based on Material Category | — |
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| Analytics On Energy Consumption | — |
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| Dashboards with KPIs & Charts | — |
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Schedule a free demo now
Frequently Asked Questions
How does Meltix reduce melt shop costs?
Meltix reduces costs by using the OptiMix algorithm to formulate the mathematically least-cost charge recipe and by cutting energy consumption up to 4% through reduced furnace holding times.
Does Meltix compromise melt quality to reduce costs?
No, While optimising for cost, Meltix adheres to strict chemistry constraints and uses SPC Dashboards to detect process drifts, reducing rejection rates by 8-10%.
Can Meltix work with my existing spectrometers?
Yes, our SpectroConnect module is a standalone plug-in designed to seamlessly integrate with your existing spectrometers for ultra-fast data synchronization.
Is Meltix available on Cloud or On-Premise?
We offer Flexible Hosting, allowing you to choose between secure Cloud deployment or an On-Premise installation depending on your operational requirements.
Can it be integrated with my existing ERP software?
Yes, Meltix is compatible with major ERP systems like iCast ERP, SAP, Oracle, and NetSuite, ensuring smooth data synchronization and eliminating manual entry redundancy.
Does it provide multi-lingual support?
Yes, the platform features a Multilingual Interface that supports seamless usability and can display live data in up to three languages simultaneously.
How secure is my data on Meltix?
Your data is extremely secure. Meltix is VAPT Approved (Vulnerability Assessment and Penetration Testing), ensuring certified protection against cyber threats and full compliance.