Discover the Power of Meltix

A complete digital suite designed to optimise every step of your melt shop.

From recipe formulation to chemistry correction, from inventory planning to predictive analytics-Meltix brings together advanced algorithms, IoT, and ERP integration to create the most cost-efficient and consistent foundry operations.

Comprehensive Solutions for Your Melt Shop

Meltix isn’t just one tool-it’s a modular ecosystem. Each feature is built to solve a specific melt shop challenge, and together, they transform your operations into a lean, data-driven powerhouse.

LIVEVIEW

CHEMTUNE

OPTIMIX

SCHEDULER

Inventory Management

MELTIX APP & LOGSHEET

MRP

SPECTROCONNECT

EVALUATE

INSIGHTS

SPC Dashboards

Added Features

Why Meltix?

Meltix empowers melt shops to reduce costs, improve quality, and streamline operations by turning raw data into actionable intelligence. Here’s how it delivers measurable value:

Cost Reduction

Meltix mathematically determines the least-cost charge mix using advanced linear programming algorithms. By optimising recipes across real-time prices, inventory, chemistry, recovery, and furnace constraints, melt shops significantly reduce raw material and correction costs. Customers achieve measurable savings across alloys, without compromising quality or process stability.

Quality Improvement

Meltix improves melt quality by enforcing consistent, optimised chemistry every heat. Real-time spectrometer integration, tighter correction targets, and intelligent dilution control reduce heat-to-heat variation, rework, and off-spec melts. The result is predictable chemistry, higher first-time-right success, and stable casting quality across shifts and operators.

Operational Efficiency

By eliminating manual calculations, delays, and redundant data entry, Meltix streamlines melt shop operations end-to-end. Real-time LIVEVIEW dashboards, automated corrections, optimised scheduling, and IoT integration reduce holding time, power consumption, and operator dependency, enabling faster cycles, lower energy usage, and smoother shop-floor execution.

Data-Driven Decisions

Meltix transforms melt shop data into actionable insights. From cost vs. chemistry analysis and SPC dashboards to procurement planning and inventory optimisation, every decision is backed by data, not assumptions. Management gains complete visibility across melts, materials, furnaces, and plants, enabling proactive control and continuous improvement.

What Our Client Say About Us

Foundries around the world rely on Meltix to cut costs and stabilise quality. Here’s how our clients describe the difference it has made in their operations.

“Overall, the software offers excellent value within the budget. The user-friendly interface and responsive support team helped us optimize melt shop operations, eliminate manual entries, and achieve noticeable cost savings through improved accuracy and efficiency.”

Maxop Engineering Company Pvt. Ltd.

Gurgaon, Haryana

“This product is need of the hour for every foundry… We encorage and gladly recommend this product to other foundries and our fellow foundrymen.”

MM Casting

Faridabad, Haryana

“The Meltix team provided excellent support throughout implementation. Their strong understanding of melt shop operations ensured the solution fit our requirements perfectly and helped us optimize alloy usage, reduce wastage, and lower overall melting costs.”

Kirloskar Brothers Limited

Sangli, Maharashtra

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Frequently Asked Questions

How does Meltix reduce melt shop costs?

Meltix reduces costs by using the OptiMix algorithm to formulate the mathematically least-cost charge recipe and by cutting energy consumption up to 4% through reduced furnace holding times.

Does Meltix compromise melt quality to reduce costs?

No, While optimising for cost, Meltix adheres to strict chemistry constraints and uses SPC Dashboards to detect process drifts, reducing rejection rates by 8-10%.

Can Meltix work with my existing spectrometers?

Yes, our SpectroConnect module is a standalone plug-in designed to seamlessly integrate with your existing spectrometers for ultra-fast data synchronization.

Is Meltix available on Cloud or On-Premise?

We offer Flexible Hosting, allowing you to choose between secure Cloud deployment or an On-Premise installation depending on your operational requirements.

Can it be integrated with my existing ERP software?

Yes, Meltix is compatible with major ERP systems like iCast ERP, SAP, Oracle, and NetSuite, ensuring smooth data synchronization and eliminating manual entry redundancy.

Does it provide multi-lingual support?

Yes, the platform features a Multilingual Interface that supports seamless usability and can display live data in up to three languages simultaneously.

How secure is my data on Meltix?

Your data is extremely secure. Meltix is VAPT Approved (Vulnerability Assessment and Penetration Testing), ensuring certified protection against cyber threats and full compliance.